3D SCANNING · CAD · PROTOTYPING · PRODUCTION

Custom Design Service

Need a part that doesn't exist, or one you can't find on this site? We design and make one-off and small-batch parts, built from a 3D scan so they fit your car exactly.

How it works

  1. 01

    Tell us what you need

    Email us the car, the part you're after, and a few photos of the area it fits. Broken factory piece, discontinued part, or something that's never existed. All fair game.

  2. 02

    3D scan

    We scan the mounting area (or the original part) so the design starts from the real geometry, not guesswork. Local cars can be scanned in person; for remote jobs we can often work from a shipped part.

  3. 03

    Design & prototype

    The part is modelled in CAD against the scan, then prototyped and test-fitted. You see it before anything goes to production.

  4. 04

    Final part

    Once the fit is right, we make the final part in a finish that suits the job. If other owners need it too, it can join the catalog.

What we can take on

Interior trim and modules, gauge pods, brackets and mounts, ducting and intake pieces, restoration panels for parts that no longer exist. If it bolts to, clips into, or sits inside a car, it's worth asking. Every part in our catalog started exactly this way.

From the scanner

A look at the process behind the parts: raw scans, scan-to-CAD fitment work, and finished designs sitting on the geometry they were built from.

Boot floors

EG/EK BOOT TUB · SCAN TO FLOOR

Boot floor CAD design sitting in the scanned boot tub
Finished boot floor fitted to the textured boot scan
Fused 3D scan of the boot tub
+ 2 more
Fused 3D scan of the boot tub, rear view
Boot floor hatch recess detail in CAD

Canards

QUARTER PANEL · CAD ON SCAN

Canard CAD model fitted to the scanned quarter panel
Canard design in red on the white panel scan
Canard profile drawn against the raw panel mesh

Armrest module

CENTRE CONSOLE · SCAN TO CAD

Armrest CAD model built on the scanned centre console
Armrest base being processed on the scanner
Scanning the armrest base plate

Engine bay

ENGINE BAY · PART FITMENT

Machined part test-fitted in the engine bay scan
Engine bay scan with the designed part in place
Engine bay scan being cleaned up on the scanner

Steering wheel

STEERING WHEEL · TARGETS ON

Steering wheel prepared with scanning targets
Steering wheel point cloud building up on the scanner
Scanning the steering wheel and dash in the car

In the car

SCANNING · IN PROGRESS

Scanning a Recaro seat through the door opening
Scanning the stripped floor pan
Scanning the dash and centre console
+ 2 more
Meshed scan of the cabin with driver and roll cage
Interior scan reviewed on the scanner screen

Start a project

Send us the car, the part, and photos. We'll come back with what's possible and a quote. No commitment until you've seen the plan.

support@2027custom.com